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Building Bamboo Fly Rods
A multi-part series by Harry Boyd
Part 1 - An Introduction
Some of you who read this series of articles will find yourselves building a quality cane fly rod. In this series of articles, I hope to show you the way I build rods. Rodmakers are a varied lot. Some make things as simple as possible, they do what works. Others approach rodmaking scientifically, from an engineering point of view. I hope to show you a little bit of both approaches.
Making a bamboo rod requires 40-60 hours of hand labor, though your first rod will take longer. Don't let that time commitment scare you away. Most of the work can be done in increments of an hour at a time. Any investment of so much time demands that from start to finish, no shortcuts are taken. Tolerances are measured in thousandths of an inch!
Quality work demands that no compromises are made in materials. Only the finest nickel silver hardware and ferrules should be used on bamboo rods. Only select hardwoods should be used for reel seat fillers. Cork grips should be hand-formed from the finest cork on the market. Only the finest, small diameter silks should be used to wrap hand-made hardened guides.
Not so long ago, tricks of the trade in making rods were kept close to the vest. Everett Garrison and Hoagy Carmichael changed that when they published "A Master's Guide to Building a Bamboo Fly Rod". My friend Wayne Cattanach learned rodmaking through trial and error, and brought this arcane art down to earth when he published "Handcrating a Bamboo Fly Rod". Today there are scores of website, articles and books dedicated to helping you build your first rod. In this series of articles I'll point you towards many of the most useful resources available.
A wise man once said "the hardest part of painting your house is opening the paint can," or getting started. Building a bamboo rod begins with gathering the necessary tools and components. From the over 1000 species of bamboo on earth, only one has all the qualities for making a great fly rod. Tonkin Cane, grown commercially in a small hillside region along the Sui River in China is the only material suitable for building bamboo rods. Charles H. Demarest, Inc. has imported cane for rodmakers for over 80 years. I get all my bamboo from the kind folks at Demarest.
Rodmaking bamboo comes in "culms" or sticks, twelve feet long and about two inches in diameter. Since it is a natural material, not all bamboo should be used. Often cane arrives from China with burn marks, leaf nodes, and "grower's marks" - a series of Chinese characters which identify the grower. These less than perfect culms can often still be used, but care must be taken to use only the best parts.
Once the bamboo is selected it is split into narrow strips. To make a two piece rod with two tips requires 18 narrow strips. Each strip contains a number of nodes, which must be flattened, smoothed, and straightened. Each strip is then hand planed into a 60* triangle and heat treated to give the bamboo even more resiliency. Finally a taper is planed into each strip, and the strips are glued together forming a rod section. Once the hardware is installed and the rod is varnished, you have a treasure to enjoy for years to come.
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