Rob,
I have always used salt for my skins and never had problems with it. Borax might be rougher on the feathers, but I don't think so. Might there be something with the feathers from the outset? The bird molting or whatnot?
I have been very hard on some skins during the washing and drying process, and never had any problems.
The only time I have had barbs come off was during a nasty attack of some critters in my fly tying materials. They literally bit off the barbs by the root, but only on a few skins. I have since put some repellent in between my stuff, and never had the problem again.
Martin
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